One of the things that I wanted to update on our 1982 Avanti II were the dash and console wood. The Italian Ash was warped, cracked and one piece was missing. I had replaced a few gauges since they weren’t working when I bought the car and the new ones had whiter letters and were brighter at night as well. So I decided to replace the remaining gauges, replace the wood and replace all the dash and console lights with modern symbol marked / colored LED lights from “Alpinetech”. Their LED lights are available on Amazon, in chrome or black in 5/6” or 1/2” diameter. I used mostly 5/6” except for the 1/2” emergency brake light and the check engine light in the dash and console. I removed and deleted the old console broken “seat belt light” as well.
After several weeks of looking, I could not find Italian Ash 1/8” thick wood, so I went with a multilayer synthetic/ABS sheet. Next was to remove all the gauges, the dash panel, and do the same with the console. Then (and with care) I slowly removed the glued down Ash wood so that I would have a pattern to cut the ABS sheet. ( I taped up all the damaged areas as I removed the old wood to keep the pattern accurate). Once all the wood was off, then I used it as patterns to mark the ABS sheet so I could cut each piece out. At this stage, I took a break to refinish the dash and dash end caps since they needed it.
Next was to invest in a Harbor Freight 16 in. Variable-Speed Scroll Saw to cut the ABS and it worked like a champ. Once each piece was cut out and trimmed as needed, I then glued each panel on using Gorilla Clear Glue and let them sit overnight. The next day, I cut out all the small light holes for the new LED lights, gauge holes and then installed all the panels and gauges back in. I really like the new look and went one step further by purchasing a Lecarra leather covered, 2 spoke vintage steering wheel which exposes the dash more and looks better to me than the old Momo 3 spoke wood wheel.
I am very satisfied with this upgrade and have enough ABS sheet left to do one more car completely that I can offer for sale to anyone interested.