Brake pedal goes almost to the floor before brakes engage

[Jim S]

I have completed the Turner Brake upgrade and all new drum brake parts on the rear.  Today I got my original booster rebuilt back from Studebaker Itnl and a new master cylinder installed. I bleed the system 3 times.  The brakes engage, however only until the pedal is almost at the floor!  I checked the measurement of the booster to master push rod and it is correct. Any thoughts welcome.

Edited 16 hours ago by Jim S

[Zedman]

Jim, what year is your Avanti?.... Does it have a proportioning/Combination Valve?   If it does, did you bleed your brakes using the centering tool made for this purpose?  If you don't use this tool to fix the position of the internal shuttle valve, half your system will be left unbled.

[Jim S]

It is a 72.  The brand X booster and master cylinder that was in there had a proportioning valve in line.  I used the same valve with the OEM booster and master cyl that I put back in. I bled the system first without the valve as I was told the car originally did not use one.  Second time around, I put the valve back in and re bled.  It made no difference. The front calipers are grabbing, but with the rear wheels off the ground, I put it in gear and applied the brakes.  The rear wheels kept moving. Also, I don't know about the centering tool for the valve, so of course I did not do that!

Edited 2 hours ago by Jim S

[Zedman]

I think the use of a Combination/Proportioning valve in a disk+drum brake system is a worthy addition.  I hope I'm not telling you to 'suck eggs', but one purpose of the valve is to redirect fluid to the rear brakes to avoid locking up the front brakes. the other purpose is to sense an open circuit, and then direct all fluid to the effective brakes- front or rear. The tool is used when bleeding.... you remove the brake warning light switch from the valve and replace it with a rigid pin that prevents the shuttle valve moving to either side (trying to redirect flow one way or the other).  I had an obscure Kelsey-Hayes Valve on my 1981- I'm replacing it with a GM PV2 valve and its even a bolt-up fit with the old one. The valve came with the bleeder tool.  See this video for a clearer explanation. I'll bet this is what is causing your problem.

 

Edited 1 hour ago by Zedman

[Jim S]

Great minds think alike.  I just watched the same video a little while ago! Thank you for your advice.  I ordered the tool from Amazon and it will arrive tomorrow.