Further on the "reassembly" process.
The locally made u-bolts, while identical to the ones I removed, would not fit into the holes of the lower support bracket. The springs blocked them from going straight down and I could not get enough of angle to bypass the springs because the torque bar support flange blocked them from the leaning enough. I finally drilled out the bracket support holes to 1/2" (from 7/16") and this gave enough clearance for the passenger side to slip in...on the drivers side I had to additionally stretch the hole with the 1/2" bit until that side would drop in.....I was not going to force the threaded ends of the u-bolts to go through where I might have distorted the threads.
Next: When I put the torque bars back in place, the bolt hole on the axle flange would no longer line up...the bar was 1/16" too short. After much cursing and fear about what it would take to get the bolt holes aligned, it dawned on me that the front end of the bar was attached to the frame at a lower point than the axle attachment. I put a jack under the front position (at the front of the leaf springs) and jacked up at that point. This moved the bar up at the front, pushing it farther back into the back axle flange (which did not move its position from the jacking) and aligned the holes. My larger replacement bushings for the sway bar are the post office waiting for me to pick them up in a few hours.